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Microwave disinfection treatment system is an integrated equipment, the equipment at least by automatic feeding unit, airtight bin unit, multi-function airtight crushing unit, negative pressure pumping unit, microwave disinfection sterilization bin unit, microwave generator unit, steam heating system, discharging unit, automatic control unit, waste gas treatment unit 10 units and alarm system.
Microwave sterilization is the result of the joint action of microwave thermal effect and biological effect,so that microwave can directly interact with bacteria,fast sterilization.
1.The thermal effect of microwave energy:under the action of a certain intensity of microwave field,bacteria will absorb microwave energy due to the polarization of molecules,thus making Protein and Physiologically active substance deforms and loses its biological activity.The thermal effect of microwave mainly plays the role of rapid warming and sterilization.
2.Non-thermal effect of microwave energy:the high frequency electric field changes the structure of polarized molecules,leading to protein and physiological active substances in the microbial body mutation and loss of vitality or death,in the sterilization of conventional physical sterilization has no special role.
| No. | System unit | Item | Technical Parameters | Remark | ||
| Model | ZT-MWT-3000 | ZT-MWT-5000 | ZT-MWT-10000 | |||
| 1 | Hoisting System |
Garbage can | 660L | 660L | 660L | |
| Power source | 4kw hydraulic system |
4kw hydraulic system | 4kw hydraulic system | |||
| Material | Stainless steel | Stainless steel | Stainless steel | |||
| 2 | Stock bin | Volume | 1m³ | 1.2m³ | 1.2m³ | |
| Material | Stainless steel | Stainless steel | Stainless steel | |||
| Eccentric swage |
Equipped | Equipped | Equipped | |||
| 3 | Crushing system | Power | 22kw | 30kw | 30kw | |
| Blade | Φ345*30 D550 | Φ345*30 D550 | Φ345*30 D550 | |||
| 4 | Sterilization chamber | Power | 2.2kw | 3kw | 3kw | |
| Chamber size | 530-5000 | 530-6000 | 530-8500 | |||
| Microwave generator |
1.1kw*8 | 1.1kw*10 | 1.1kw*20 | |||
| 5 | Discharge screw | Power | 3kw | 3kw | 3kw | |
| 6 | Main body dimension (excluding hoist and discharge screw) | 7000*2900*2650 | 8000*2900*2650 | 10500*290*2650 | ||
| 7 | Supporting facility | Steam generator, water chiller, water softener, electric control box, exhaust equipment (optional), etc | ||||
| 8 | Total power | 97kw | 130kw | 176kw | ||
| 9 | Total Weight | 11000kg | 13000kg | 15000kg | ||
| 10 | Capacity(t/h) | 3 | 5 | 10 | ||
The process of microwave disinfection of medical waste:
1.the medical waste transfer box is transported to the medical waste disposal center to the standard trash bin in the medical waste feeding area; the automatic feeding module automatically sends the medical waste in the standard medical waste bin to the closed silo through the closed feeding bin, and the negative pressure to prevent the overflow of harmful substances.
2. Multi-function crushing module will reduce the amount of internal medical waste crushing treatment, Into small pieces of medical waste (about 5cm); Small pieces of medical waste will automatically enter the spiral microwave disinfection and sterilization chamber through the screen; The spiral microwave disinfection sterilization chamber has a uniform module, Mix small pieces of medical waste in the spiral microwave sterilization chamber; The spiral microwave disinfection warehouse warehouse is provided with the microwave disinfection treatment unit, Generate the electromagnetic waves of the corresponding frequency wavelength; Steam heating system is installed next to the microwave disinfection and sterilization chamber, Send the high temperature pressure steam into the microwave disinfection and sterilization chamber through the steam pipeline; Under the interaction of the high-temperature electromagnetic waves of the pressure vapor and the corresponding frequency wavelength, Complete the disinfection and sterilization of medical waste.
3. Among them, the temperature in the microwave disinfection sterilization chamber is 95ºC, and the disinfection time of medical waste is 45 minutes. The medical waste is transported and promoted in the body of the spiral microwave disinfection sterilization warehouse, so that the medical waste is rotated and stirred while moving forward, so as to make the medical waste heated and achieve the most ideal sterilization effect.
4. After sterilization, the medical waste residue is discharged through the automatic discharge spiral system.
1.Energy Saving:Microwave heating is uniform,no energy loss,high energy,strong penetration of the object,instantaneous penetration into the object,good energy saving effect,take the daily processing capacity of 5T/D model as an example,installed power is 117kw.
2.Low operating temperature and slow heat loss:if microwave and the ordinary heating have the same amount of sterilization effect,the temperature on the object is obviously lower than that of ordinary heating.Waste after microwave sterilization,no residue,light damage.
3.Non-selective effect on organisms:microwave has the same effect on organisms without selectivity,and its wide spectrum of bacteria can kill all kinds of microorganisms and pathogens.
4.Microwave sterilization requires a small working environment and occupation area,the surrounding environment does not constitute high temperature,clean and hygienic.
1.Microwave disinfection technology uses microwave disinfection time short,fast speed,strong penetration,uniform temperature inside and outside,energy saving,good disinfection effect,
2.In the microwave field,the cell structure is destroyed,and the balance of internal and external substances is destroyed,resulting in cell death.
3.The combination of microwave and water vapor makes the disinfection effect more effective.
4.Microwave disinfection technology does not produce dioxins and odorous gases,no wastewater discharge.
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