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This integrated medical waste microwave treatment integrated treatment process equipment mainly includes an automatic feeding unit, a closed silo unit, a multi-functional closed double-layer crushing unit, a microwave disinfection unit, a discharging unit, an automatic control unit, and an exhaust gas treatment unit. Wastewater treatment unit, etc.
This equipment has the following features:
1. Energy saving: Microwave heating is uniform, no energy is lost, high energy, strong penetration into the object, it can penetrate into the object instantly, and the energy saving effect is good.
2. Low action temperature and slow heat loss: If microwave and ordinary heating have the same sterilization effect, the temperature at which they act on the object will be significantly lower than ordinary heating. After microwave sterilization, there is no waste residue and little damage.
3. Non-selective effect on living organisms: Microwave has the same effect on living organisms without being selective. It has a wide spectrum of bacteria and can kill various microorganisms and pathogens.
4. Microwave sterilization requires a small working environment and small floor space, does not cause high temperatures to the surrounding environment, and is clean and hygienic.
Item | ZT-MWT-3000 | ZT-MWT-5000 | ZT-MWT-10000 | Remark | |
Capacity | 3t/d | 5t/d | 10t/d | ||
Feeding System |
Garbage can | 660L | Purchased | ||
Power source | 4kw hydraulic system, working pressure: 15Mpa upper cover linkage start | Power meets usage requirements | |||
Material | Stainless steel | ||||
Stock Bin |
Volume | 1m3 | 1.2m3 | ||
Material | 4mm stainless steel | ||||
Presser | 0.55kw variable frequency motor with K series hard gear reducer with limit controller | Arch | |||
Crushing System |
Power | 22kw | 30kw | ||
Reducer | KA-127 hard gear reducer | KA-157 hard gear reducer | NORD, Guomao, same quality and above brand | ||
Blade | Ф345*30 D550 imported material | High strength, high hardness, improted from Germany | |||
Main Shaft | Ф150 round steel standard heat treatment process | ||||
Crushing Chamber size | 647*665mm | ||||
Sterilizing Bin |
Spindle power | 2.2kw | 3kw | ||
Reducer | KA127R77 hard gear reducer | NORD, Guomao, same quality and above brand | |||
Blade | 10mm stainless steel | ||||
Bin size | Ф530-5000, thicknes 8mm, 304 material | Ф530-6000, thicknes 8mm, 304 material | Ф530-8500, thicknes 8mm, 304 material | Internal anti-entanglement mechanism | |
Microwave generator | 1.5kw*8 sets | 1.5kw*10 sets | 1.5kw*20 sets | Sterilization time>=45minutes, sterilization temperature >=95ºC Panasonic, Toshiba, Samsung, LG or the same quality or above brand |
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Discharge Screw | Power | 3kw | |||
Reducer | KAB87 hard gear reducer | NORD, Guomao, same quality and above brand | |||
Blade | 8mm stainless steel | ||||
Electric Control System | Electric control box/ operating box | PLC includes industrial computer and control software manual interface, control alarm reminding fault reset system, support mobile phone remoteoperation APP control system, support data remote information monitoring and acquisition. | |||
Matched Steam/Cooling System | Steam generator | 54kw, steam capacity: 75kg/h | 72kw, steam capacity: 100kg/h | 108kw, steam capacity: 150kg/h | Hangong Energy |
Water tank | 0.8m3, 304 material | 1m3, 304 material | 1.2m3, 304 material | ||
Water softener | |||||
Water-cooling machine | |||||
Fan | Centrifugal fan | ||||
Total Power | 97kw | 130kw | 176kw | ||
Main Body Dimension L*W*H (excluding hoist and dischage screw) | 7000*2900*2650 | 8000*2900*2650 | 10500*2900*2650 | ||
Total Weight | 11000kg | 13000kg | 15000kg |
Comparison of common technologies for medical waste treatment | |||||
No. | Process name | Principe | Advantage | Disadvantage | Application prospects |
1 | High temperature incineration | The oxidative combustion reaction is carried out in the incinerator, so that harmful and toxic substances are oxidized and pyrolyzed at high temperatures to be destroyed. | Early development, wide application, large disposal capacity, and good waste volume and waste reduction effect | Secondary pollution is serious, especially the problem of dioxin pollution that cannot be cured | Secondary pollution is serious, the masses have strong opinions, and they are facing elimination |
2 | High temperature water steaming | Disinfection and sterilization of medical waste using high-temperature steam. | The operation is relatively simple, using steam as the disinfection medium and no need to add disinfectant | It is difficult for high-temperature steam to penetrate the clumps of medical waste, and the disinfection is not complete. A large amount of wastewater is produced during the disposal process, and odor is easily generated. Treated garbage needs to be landfilled again | The secondary pollution is relatively large, the disinfection effect is average, and it has obvious limitations. |
3 | Dry chemistry | Stir and mix disinfectant powder with medical waste for disinfection and sterilization. | Simple and convenient operation, no waste liquid or waste water is produced. | If the mixing is uneven, the interior is not disinfected thoroughly, and the weight is not reduced, the disinfectant will have a negative impact on the environment and easily produce odor. Treated garbage needs to be landfilled again. | The secondary pollution is relatively large, the disinfection effect is average, and it has obvious limitations. |
4 | Microwave | Use the strong penetration and sterilization effect of microwaves to process medical waste. | Microwave disinfection has short time, fast speed, strong penetration ability, uniform temperature inside and outside, thorough disinfection effect, no new pollutant emissions, and low construction and operation costs. | Treated garbage still needs to be landfilled again. | It has good disinfection effect and no secondary pollution. It is introduced from abroad. Most developed countries such as the United Kingdom and the United States use this process. It has obvious advantages over the first three processes. |
5 | Carbonization | Carbonizes medical waste under vacuum into usable carbon black, metals and fuel oil. | Disinfection is thorough, and there is no discharge of waste water and solid waste. It truly realizes the harmlessness and resource utilization of medical waste, which can make up for the disposal cost and effectively improve economic benefits. | There are some domestic application cases. | Our company independently researches and develops, focusing on the resource utilization of medical waste. It has been certified by the national scientific research results and is currently the most advanced medical waste disposal technology in the world. |
Our company has rich experience in the manufacturing of medical treatment equipment and has many domestic cases. You are welcome to visit.
The company provides customers with active after-sales service and repair after-sales service.Weifang Zhite Environmental Protection Technology Co., Ltd. covers an area of more than 20,000 square meters. The company adopts the management philosophy of a modern enterprise, manufacturing with precision and forging ahead with determination. The company has strong technical force, advanced technology and complete varieties. It organizes, designs, produces, sells and manages in strict accordance with ISO9001 standards.
The company is a domestic comprehensive enterprise integrating scientific research and development, engineering design, production and installation, and debugging services. Its products include harmless treatment equipment for dead livestock and poultry, domestic waste treatment equipment, kitchen waste treatment equipment, tail vegetable treatment equipment, and medical waste. Mainly solid waste treatment products such as treatment equipment, sludge treatment equipment, various shredding equipment, etc. We can also design and customize various practical equipment and production lines according to customer needs.